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Germany

Air pressure adviser

Pressure drop
 
... inside the air supply - despite correct installation of compressed air lines, compressor and refrigerant dryer
 
Reason:
 
  • Too many heavy users, operated sporadically
    Cause of problem:
    Coating or sanding processes etc. are being conducted simultaneously
    Remedies:
    - Install additional compressor
    - Organize work in a way that excessive charges are eliminated or reduced
    - Install additional pressure compensation container for reducing the air volume capacity
  • Installation of an absorption dryer
    Cause of problem:
    The auto-regeneration of the absorbtion dryer (cold regeneration) causes approx. 10 % of the compressed air volume to be blown into the atmosphere, even if no compressed air is being consumed
    Remedies:
    - Uninstall absorption dryer
    - Install absorption dryer with warm regeneration
    - Instead of an absorption dryer, install a cold dryer which consumes no air
    - Install new, larger compressor
  • Installation of an absorption dryer with warm regeneration
    Cause of problem:
    The absorption dryer with warm regeneration causes 2 - 3 % of the compressed air volume fed to be blown into the atmosphere
    Remedies:
    - Uninstall absorption dryer; increase compressor unit; install new compressor.
  • Installation of a diaphragm dryer
    Cause of problem:
    The installation of a diaphragm dryer (HighTec) causes approx. 20 - 30 % of the air volume to be blown into the atmosphere, even when no compressed air is being consumed
    Remedies:
    - Uninstall diaphragm dryer
    - Enlarge compressor and compressed air system correspondingly
    - Install corresponding filtration
  • Air line diameter reductions caused by dirt
    Cause of problem:
    Too much dirt in the compressed air line may affect the function of the automatic condensate discharge and other valves
    Remedies:
    - Sufficiently clean and dry compressed air lines
    - Replace valves and pipes
 

   
 
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